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Find seam
Seam finding refers to the process of accurately locating the weld position in a robotic welding system through various sensors and vision systems. The purpose of seam finding is to enable the robotic welding system to accurately place the welding torch in the correct position to ensure the quality and strength of the weld. Common seam search methods include:
1.Vision system: The robot welding system uses high-precision cameras and sensors to identify the position and shape of the workpiece and then calculate the welding position.
2.Laser sensor: The robot welding system uses laser sensors to measure the distance between the welding position and the workpiece, to determine the welding position.
3. Contact sensor: The robotic welding system uses contact sensors to detect the position and shape of the workpiece to determine the welding position.
Follow seam
Seam tracking refers to the process of controlling the position and distance of the welding torch in a robotic welding system through various sensors and control systems to ensure the quality and strength of the weld during welding. Common seam tracking methods include:
1. Arc sensor: The robotic welding system uses arc sensors to detect the characteristics of the welding arc, to determine the position and distance of the welding torch.
2. Seam tracking sensor: The robot welding system uses seam tracking sensors to track the welding position, to ensure the correct position and distance of the welding torch.
3.Vision system: The robot welding system uses high-precision cameras and sensors to identify the welding position and the shape of the workpiece, and then calculate the position and distance of the welding torch.
Benefits of robotic welding systems
Robotic welding systems have many advantages, including:
1. Improved production efficiency: Robotic welding systems can automate the welding process, improving production efficiency.
2. Improved weld quality: Robotic welding systems can guarantee the quality and strength of welds through accurate seam detection and seam tracking.
3. Improved Safety: Robotic welding systems can reduce contact with personnel, improving safety.
4. Cost reduction: Robotic welding systems can reduce labor costs and waste rates, thus reducing costs.
Conclusion
The robot welding system has become an important part of the modern manufacturing industry. Seam finding and seam tracking are key technologies in robotic welding systems, which can guarantee weld quality and efficiency. Jiesheng Robot Co., Ltd. specializes in robot integration solutions, which are adapted to the specific needs of customers. Using high-precision sensors and vision systems, robotic welding systems can accurately locate the weld position and control the position and distance of the welding torch, ensuring the quality and strength of the weld. Robotic welding systems have advantages such as improved production efficiency, welding quality and safety and cost reduction, and are widely used in various production processes.
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The laser welding head is mounted on the wrist of the robot, which makes it easy to complete the shape of welding complex parts. The robot movement is programmed by a learning function or an offline program, and the welding path is generated automatically.
Application areas: household goods industry, engine parts, white car body, continuous welding, spot welding, etc.
Configuration option:
Internationally renowned robot, mobile platform or rotating platform, Double workstation, Remote vibratory scanning welding, Wobble welding, Automatic loading and unloading system, Weld seam tracking, Weld seam quality inspection, MIG arc composite welding, Wire welding,
for more information please contact:
email: [email protected]
WhatsApp: 86-13764900418
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